Filling equipment
To fully benefit from the FLEXSPEED carousel’s unmatched filling capacity, the speed of the upstream and downstream processes must be equally high. To that end MAKEEN Gas Solutions offers various high-speed process modules with a capacity of more than 4,000 cylinders/hour – just like the FLEXSPEED filling carrousel.
The process modules are small carrousel units with six stands that run synchronically with the filling carrousel as they are all connected to the same gear and motor.
Types of process modules:
- Leak detector with CIR test heads for leak detection by means of infrared technology.
- Valve tester for detection of damaged valves and regulator gaskets by means of a pressure test. Can be installed upstream in the FLEXSPEED divert module for immediate sorting out of cylinders with defective valves or regulator gaskets to avoid gas leaks during the filling process due to bad valves.
- Mid seam leak detector for detection of leaks from the weld seam of steel cylinders.
- Cap applicator for application of hard caps. The cap applicator module comes with cap buffer storage for up to 4 hours’ operation (depending on cap size).
- Cap applicator for application of shrinkable caps. The cap applicator module comes with cap buffer storage for up to 4 hours’ operation (depending on cap size).
- Thermo-sealing module for shrinking of shrinkable caps by means of steam.
FLEXSPEED is here to stay
The nature of FLEXSPEED is never to let a gas cylinder stand idle during processing. Fillers everywhere recognize this, as idle time is a waste of time, even where a certain capacity is not a requirement, let alone an issue.
FLEXSPEED is your choice for any production capacity above 1,200 cylinders per hour and where only the sky is the limit. After only a few years on the market, FLEXSPEED is already an industry standard and one that is frequently specified by customers. Kosan Crisplant is proud to power more and more gas filling companies with lean FLEXSPEED technology.
The video documents how smoothly and effectively one FLEXSPEED carrousel system can produce up to 4,000 cylinders per hour with a daily production capacity of 50,000 to 54,000 cylinders per day.
Learn more about FLEXSPEED
FLEXSPEED – High capacity filling
With patented handling and processing techniques, the FLEXSPEED system reaches filling capacities of more than 4,000 LPG cylinders per hour on one carousel system.
The story behind FLEXSPEED
How did we manage to triple the standard industry filling capacity? The inspiration came from the beverage business and dynamic bottle feed systems.
FLEXSPEED – the talk of the town
Having exceeded the limits of conventional thinking and turned the concept of gas filling upside down, FLEXSPEED is now on the lips of gas fillers everywhere.
The next industry standard
FLEXSPEED has shaken up the gas cylinder filling market and forever changed the conception of what can be accomplished at filling plants.
FLEXSPEED brochures
Dive into the world of FLEXSPEED – the world's only high-speed filling system for LPG cylinders. In the System description you get a full overview of how FLEXSPEED works.