Facility management delivers efficiency and awards
Our partnership with HPCL Yediyur proves that good can always be better. The results include an optimised production and several awards.
Cases
First of its kind and still going strong
In 2014, Kosan Crisplant turned this plant into a world first, and to this day it continues to impress - despite a few hurdles.
Clean cylinders - happy consumers
To uphold the appearance of your cylinders, efficient washing equipment is a valuable addition to a filling system. OnGas, one of New Zealand's largest LPG suppliers, knows this all too well.
The hands-off approach
What started out as a straightforward containerized filling plant has grown over time to be something quite extraordinary among Kosan Crisplant container solutions.
Good things come in small packages
Located far off the west coast of Africa, the islands of Cape Verde are not a place where you will find great filling plants with huge carrousels and multi-tiered palletizing systems. Here, the islands' population of roughly 500,000 use LPG for cooking and not much else.
Decades of mutual success
Kosan Crisplant is proud to have had long, fruitful ties with several customers around the globe. YPFB and Drachen-Propangas are two such customers.
Local support makes all the difference
When the well-established LPG company AvantiGas Ltd. recently decided to re-enter the gas filling market, they put their trust in guidance from Kosan Crisplant.
Indian first-mover believed in automatic tare reading
The customer wanted to ensure that the speed of its tare encoding process matched the high capacity of its FLEXSPEED plants and to avoid human errors in the process and with that the risk of over or under filling cylinders.
Moroccan Gazafric finds new ways to improve
Ten years ago, the world's largest LPG filling plant was built in the Moroccan desert to keep up with an increasing demand of 6% per year. The result was a unique filling facility with a total of 10 carrousels filling all types of cylinders in the Moroccan market.
Filling out of containers in Sweden's outskirts
300 kilometres north of Stockholm in the outskirts of Sundsvall, a small Swedish filler set up shop in two containers - one for his three UFM filling machines and one for his office.
Old equipment receives a much needed upgrade
Despite unforeseen challenges, Kosan Crisplant helped this small filling plant in northern Cameroon become able to meet the demand for LPG in its region.
From fields to filling
Resourcefulness and swift action allowed BM Energy to establish a profitable and stable filling plant in an area consisting only of rice fields and dirt roads.
Capacity up by 22% with facility management
A facility management plan lifted production risks away from CLC - and raised the productivity of the filling lines with an impressive 22%.
Size does matter - a one of a kind LPG filling plant
KOTC's requirement was simple: The future LPG facility, which was to be located in the middle of the desert, was designed to be the world's most advanced.
Regular service visits raise efficiency to an all-time high
During the first 10 years with regular service visits, Butan Plin filled no less than 10 mill. LPG cylinders. Their service agreement definitely pays off!
Good business relations emerge from trust
Trust cannot be forced, but every now and then it develops at just the right time and a mutually beneficial business relation emerges.
Royal treatment for cylinders
If the cylinder cemetery is where scrapped cylinders go to die, the new Petrogas reconditioning plant in Mostorod, Egypt is cylinder heaven.
First ever robotic plant in Kosan Crisplant
To achieve great efficiency, speed and ensure an improved work environment, some jobs are better left to robots to execute.
Safe handling of unmanageable cylinders
Whatever the shape and size of the cylinder, the customer needs to fill them safely. And where there's a demand, there's a solution.
Small fillers make a difference in rural Africa
Sometimes, a little really does go a long way. This was the case for first time filler, Daddogas, in Southern Nigeria.
Performance beyond expectations
The results brought by a Facility Service Agreement in terms of uptime and output greatly surpassed the customer's expectations.
Accurate filling at a low cost
Needing to fill 30-40 camping cylinders per day, Liquigas looked for a filling machine that was both affordable and technologically advanced.
Optimized production through preventive maintenance
The effects of HPCL's service agreement with Kosan Crisplant were so positive that all of India's major gas companies have followed suit
Plant upgrade tripled Canhongo's capacity
A plant upgrade that tripled filling capacity helped Instalações Canhongo seize a unique growth opportunity and reduce production costs.
Safe and happy LPG consumers in Nepal
An upgrade to KCFiLL1 filling machines improved both customer satisfaction and plant and consumer safety for Koshi Gas Udyog in Nepal.
From mechanical to electronic filling
Sometimes the best solution is to integrate old and new equipment. For Molisana Gas in Italy, such a solution led to a 30% production increase.
The right partner for a new player
Perfectly new to filling LPG cylinders, Ghia Gaz in Algeria wanted a partner strong on equipment, services and project management.
From above-ground to underground LPG tanks
French company Campingaz needed new, safe LPG storage tanks as replacement for a banned above-ground LPG tank.
Working together for more filling capacity
When Repsol in Peru needed a third filling line at their Ventanilla plant, it required extensive cross-border collaboration with KC as coordinator.
Daily production: 75,000 filled cylinders
The need to fill 75,000 cylinders per day at their Melaka plant made Malaysian oil giant Petronas go high-speed with Kosan Crisplant's FLEXSPEED.
Paving the way for a newcomer
Vulcano Gas in Italy entered the LPG cylinder filling business with the backup of an experienced business partner with a strong local network.
Mounded storage of nearly 500 m3 LPG
Stogaz chose Kosan Crisplant as main contractor for the installation of a giant mounded tank at their LP gas depot in La Motte, France.
Double-up LPG filling with FLEXSPEED
Higher capacity and reduced operational costs. That's what Indian filling company HPCL got out of upgrading to FLEXSPEED technology.
Protecting LPG cylinders against rust in the rainforest
With the LPG cylinders constantly exposed to the harsh climate of Suriname, our customer had rust problems that required a creative solution.
FLEXSPEED - the heart of a filling giant
Saudi Arabian gas filling company GASCO set out with one idea of what they needed but ended up with something quite different when Kosan Crisplant proposed several FLEXSPEED lines to make GASCO's LPG filling plant in Riyadh the largest in the world
High-speed filling and world-class service
The world's first FLEXSPEED plant became a reality in Rio de Janeiro in 2009. A KC service agreement ensures the long-term sustainability.
Securing the LPG supply in Tunis
Faced with a high LPG demand in the capital city of Tunis, SNDP turned to Kosan Crisplant for the construction of a brand new filling plant.
60 year old filling plant still in action
A 1954 filling carrousel just keeps on spinning. The explanation: Careful maintenance plus continuous support and spare parts from KC.
